100,000 lbf Aero Engine Test Facility – Royal Air Maroc (RAM), Casablanca, Morocco

Project

Complete turnkey design and construction of a multi-test bed facility for the repair and overhaul testing of turbofan, turboshaft, and APU gas turbines. RAM’s Engine Test Centre: over 3,000 m2 (32,300 ft2) in area.

Features

  • Turbofan capacity 100,000 lbf thrust
  • Turboshaft/APU capacity 6000 shp
  • Quick engine change out capability
  • 100Hz steady-state and transient data measurement

Capabilities

  • Turbofan: PW 2037, CFM56-3C, CF6-80C2, and ATAR 9K50 (a military engine with afterburner capability)
  • Turboshaft/APU: PW120A, T56-A15-LFE, and Garrett APUs (GTCP 85-98Ck/-129, GTCP 36-280, GTCP 331-200)
  • CFM56

Test Systems Provided

  • Inlet and exhaust systems
  • Thrust measurement system
  • Monorail engine handling
  • Engine adapters
  • Fuel delivery and measurement systems
  • Engine start systems
  • Oil inhibiting and preservation systems
  • Hydraulic lift platform
  • Engine bleed systems
  • Compressor wash system
  • Load absorption system including dynamometer
  • Instrumentation and control system wiring
  • PLC-based facility control system
  • Two EDAS data acquisition systems
  • Automated engine test procedures
  • Throttle system
  • Trim balance system

MDS Project Scope

  • Project management
  • Architectural design
  • Facility construction.